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KRIBLOK - INSTALLATION


General
Kriblok components are transported on timber pallets for ease of offloading and efficient site distribution.

It is normal to erect Kriblok walls on adequate concrete strip foundations. Having established the alignment of the wall by positioning the first course, wall erection proceeds rapidly and can be simply checked for line and level with stringlines. The infill/backfill procedure should be completed course by course as the wall is erected.

Individual cribs should be infilled and the whole structure backfilled with a well graded angular material as Type B in accordance with Specification for Highway Works: Volume 1: 1991: Table5/5.

1. Foundation
The concrete foundations for the proposed wall should be set out and cast in accordance with the Engineer’s drawings and specification. A low slump concrete (max. 40mm) should be used to achieve the required batter. A float or carefully tampered finish is recommended and the profile should be checked with a batter board appropriate to the inclination of the wall.


2. Wall Erection (Straight Walls)

The outer row (first course) of stretchers should be placed to the correct line and bedded to level on a dry sharp sand/cement mix (max. 25mm thickness). Each stretcher must be close butted to the next.

The inner row (first course) of stretchers should be bedded as above. The spacing of stretchers should be in accordance with the system being used. As these units are placed, the profile should be checked with the batter board. Subsequent rows of base course stretchers for multi-crib construction should be placed as above.

The first header unit should be positioned at the end of the wall, fully bearing on the front and second row of stretchers. Subsequent headers should be positioned at the correct centres and centrally over the joint between the stretchers such that the face of the headers and the joint between the stretchers form a vertical line, front and rear thus ensuring correct bearing for all the wall units.

Once placed, the headers should be checked for line, level and profile. The next course of stretcher units should now be placed, ensuring that the joints line up vertically with previous courses. A land drain should now be installed at the rear of the wall in accordance with the Engineer’s drawings and specification. The infill and backfill operation can now commence.

3. Wall Erection (Multi Cribs)
A multi thickness crib may be required to cater for high walls or where exceptional superimposed loads are met.

The headers of each back section are placed on the rear stretcher of the wall in front, adjacent to the front headers.

4. Wall Erection (Radius Walls)
Before commencing the erection of radius walls the correct radius line should be clearly marked onto the concrete foundation corresponding to the base of the front on the wall. It is important to note that all stretcher units within a radius wall construction will need to be cut on site to the required lengths.

On an internal radius wall the longest (full length) stretchers will be the top rear course. Correspondingly, the shortest stretchers will be the base front course.

On an external radius wall the longest (full length) stretchers will be the base front course, and the shortest the top rear course.

Once the base front course stretcher have been cut to the required length these should be place and bedded on a sharp sand/cement mix to correct line and level. Alignment can be established using a string line secured to the centre setting out point of the radius and clearly marked to the correct radius. This will allow the position and alignment to be established at the end of each stretcher unit. The rear course of stretchers can be similarly positioned and aligned. The first course of header units should be positioned centrally over the butt tight stretcher joints and the alignment checked to the correct tangent using the string line.

The required cut length of the second course of front and rear stretcher units can now be established by physical measurement centre to centre on the upper face of the header units at the stretcher bearing point position. As the erection progresses the wall should be continually checked for correct profile and alignment using the string line, a batter profile together with a spirit level and straight edge to check that the header units are vertically aligned.

N.B. Where radius walls are to be constructed on stepped foundations it is important to set the wall out and commence erection from the lowest foundation level.


5. Wall Erection (Corners)
a) External Corners
When setting out an external corner the bases front stretcher at the corner position should be maintained at full length with just the appropriate end cut to a 450 mitre.
The rear base course of stretchers can then be cut and mitred to the required length. As with standard header units, the corner header must be accurately positioned over the mitred stretcher joints. The required length of the second and subsequent courses of stretcher units adjacent to the corner can be established by physical measurement ensuring that the correct wall batter is maintained.

b) Internal Corners
Taking due account of the height of wall to be constructed calculations should be carried out to establish the cut length of the base stretchers adjacent to the corner assuming a full stretcher length on the top front course. As with external corners once the base stretchers and first corner unit have been correctly positioned the length of the second and subsequent stretcher units can be determined by physical measurement. It should be noted that where corners are to be built in walls of double crib construction that corner units are only used for the front crib. Where corners are to be built in walls of treble crib construction corner units are used on the front and rear cribs.

For both internal and external corners it may be necessary depending upon the height and configuration of the wall, to introduce additional header and cut stretcher components to maintain satisfactory bonding and the full integrity of the construction. Further details on corner construction can be provided on a site specific basis.


6. Infill and Backfill
The infill material should be carefully placed, as excess discharge from a machine bucket may displace wall units. The material should be placed and compacted to ensure uniformity of filling and support to the units, taking care to avoid displacement of the wall units. The backfill material should be placed in layers determined by the nature of material used, and compacting should be carried out as detailed in the specification. Care must be taken to avoid displacement of wall units.

As the infilling and backfilling progresses, the wall units should be checked for line, level and batter.

Subsequent courses of headers and stretchers can be placed, with infilling and back filling taking place course by course.

When the wall is complete the top front row of stretchers can be dry laid, or secured with a bed and haunch of sand and cement mortar.


7. Landscaping
Terraced walls may be used to avoid complex construction of high walls, where conditions are suitable. It is important that the horizontal distance between any two walls is greater than the height of the lower of the two walls.

In addition, care must be taken to avoid the creation of slip planes.

NOTES
It is essential that all cut ends of units are sealed to prevent the ingress of moisture and corrosion of the reinforcement steel. The material recommended for this is “Sikatop-seal 107” applied strictly in accordance with the manufacturers recommendations. (Details can be supplied on request).
It is most important that during construction of the wall it is not subjected to any undue loading for which it is not designed to withstand.

The Company’s policy is one of continuous development and production improvement. Information contained in this page is subject to alteration without notice.



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